M45×4.5 Tap Drill Size
The number you came for, then the reasoning behind it.
M45×4.5 tap drill — 75% thread
40.5 mm
40.616 mm exact · nearest inch drill 51/32 (1.5938")
How it's calculated
Tap drill = major diameter − pitch → 45 − 4.5 = 40.5 mm
The exact 75% figure is major − (pitch × 75 / 76.98). The simple subtract-the-pitch rule lands within a hundredth of a millimetre of it, which is why every machinist uses it.
All engagement percentages
| % thread | Exact hole | Metric drill | Inch equivalent |
|---|---|---|---|
| 50% | 42.077 mm | 42 mm | 1.6562" (53/32 drill) |
| 65% | 41.200 mm | 41 mm | 1.6094" (103/64 drill) |
| 75% | 40.616 mm | 40.5 mm | 1.5938" (51/32 drill) |
| 85% | 40.031 mm | 40 mm | 1.5781" (101/64 drill) |
Which percentage should you actually use?
75% for through-holes in mild steel and aluminium. 65% for blind holes, stainless, titanium and anything where the tap is at risk. 50% for hand-tapping deep holes. The strength you give up going from 75% to 60% is around 5%; the tapping torque you give up is around 30%. In practice the threads almost never fail — the tap does.
75% for through-holes in mild steel and aluminium. 65% for blind holes, stainless, titanium and anything where the tap is at risk. 50% for hand-tapping deep holes. The strength you give up going from 75% to 60% is around 5%; the tapping torque you give up is around 30%. In practice the threads almost never fail — the tap does.