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3/4-10 UNC Tap Drill Size

The number you came for, then the reasoning behind it.

3/4-10 UNC tap drill — 75% thread 21/32 0.6562" · 16.6 mm metric equivalent

How it's calculated

Tap drill = major diameter − (0.01299 × %thread) / TPI  →  0.7500 − (0.01299 × 75) / 10 = 0.6526"

The nearest standard drill above that is 21/32 at 0.6562".

All engagement percentages

% threadExact hole Inch drill Metric equivalent
50%0.6851"11/16 (0.6875")17.4 mm
65%0.6656"43/64 (0.6719")16.9 mm
75%0.6526"21/32 (0.6562")16.6 mm
85%0.6396"41/64 (0.6406")16.2 mm
Which percentage should you actually use?
75% for through-holes in mild steel and aluminium. 65% for blind holes, stainless, titanium and anything where the tap is at risk. 50% for hand-tapping deep holes. The strength you give up going from 75% to 60% is around 5%; the tapping torque you give up is around 30%. In practice the threads almost never fail — the tap does.

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