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#12-28 UNF Tap Drill Size

The number you came for, then the reasoning behind it.

#12-28 UNF tap drill — 75% thread #14 0.1820" · 4.6 mm metric equivalent

How it's calculated

Tap drill = major diameter − (0.01299 × %thread) / TPI  →  0.2160 − (0.01299 × 75) / 28 = 0.1812"

The nearest standard drill above that is #14 at 0.1820".

All engagement percentages

% threadExact hole Inch drill Metric equivalent
50%0.1928"#10 (0.1935")4.9 mm
65%0.1858"#13 (0.1850")4.7 mm
75%0.1812"#14 (0.1820")4.6 mm
85%0.1766"#16 (0.1770")4.5 mm
Which percentage should you actually use?
75% for through-holes in mild steel and aluminium. 65% for blind holes, stainless, titanium and anything where the tap is at risk. 50% for hand-tapping deep holes. The strength you give up going from 75% to 60% is around 5%; the tapping torque you give up is around 30%. In practice the threads almost never fail — the tap does.

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