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M42×3 — Full Fastener Spec

ISO 68-1 / ISO 261 · Fine series · Tap drill, clearance hole, torque, strength and tool sizes — every number on one page.

Tap drill (75% thread) 39 mm Nearest inch drill: 49/32 (1.5312") · Clearance hole (normal fit): 45 mm · 8.8 torque: 4407 N·m dry

Thread dimensions

Major diameter
42 mm
Pitch
3 mm
TPI (equivalent)
8.47
Pitch diameter
40.051 mm
Minor diameter
38.752 mm
Tensile stress area
1205.98 mm²

Tap drill sizes for M42×3

Percent of thread is a trade-off: 75% is the shop default because the last 25% of engagement adds only a few percent of strength while roughly doubling tapping torque. Drop to 50–65% in tough or gummy material, or for blind holes where a snapped tap means scrapping the part.

Thread engagementExactMetric drillNearest inch drill
50%40.051 mm40 mm1.5781" (101/64 drill)
65%39.467 mm39.5 mm1.5625" (25/16 drill)
75%39.077 mm39 mm1.5312" (49/32 drill)
85%38.687 mm38.5 mm1.5156" (97/64 drill)
Roll (form) taps need a larger hole than cut taps — add roughly 0.4× the pitch to the 75% cut-tap drill and confirm against your tap maker's chart.

Clearance hole for M42×3

FitHoleUse
Close43 mmLocated joints, dowel-like alignment
Normal45 mmGeneral assembly — use this unless you have a reason not to
Loose48 mmWeldments, sheet stacks, tolerance build-up

M42×3 torque specs

Calculated with the short-form equation T = K · D · F, using K = 0.2 (plain, dry, as-received steel) and a target clamp load of 75% of proof load — the standard preload target for a reusable joint.

GradeDryLubricatedDry (lb-ft)Clamp load
4.6
Low-carbon steel, general purpose
1709 N·m1282 N·m1261 lb-ft203.5 kN
8.8
Medium-carbon, quenched & tempered — the default structural grade
4407 N·m3305 N·m3250 lb-ft524.6 kN
10.9
Alloy steel, Q&T — high strength
6306 N·m4730 N·m4651 lb-ft750.7 kN
12.9
Alloy steel, Q&T — highest common grade (socket head cap screws)
7370 N·m5527 N·m5436 lb-ft877.3 kN
A2-70
304 stainless, cold worked
3419 N·m2564 N·m2522 lb-ft407 kN
The nut factor K dominates this result. Zinc-plated, waxed, anti-seize and lubricated threads all shift K between roughly 0.10 and 0.25, which is a 2.5× spread in torque for identical preload. If preload actually matters, torque-to-yield, angle control or a load-indicating washer beats a torque wrench every time.

Tool sizes

Hex head wrench
65 mm
Hex key (socket head)
32 mm

Deeper on M42×3