M20×2.5 Tap Drill Size
The number you came for, then the reasoning behind it.
M20×2.5 tap drill — 75% thread
17.5 mm
17.564 mm exact · nearest inch drill 11/16 (0.6875")
How it's calculated
Tap drill = major diameter − pitch → 20 − 2.5 = 17.5 mm
The exact 75% figure is major − (pitch × 75 / 76.98). The simple subtract-the-pitch rule lands within a hundredth of a millimetre of it, which is why every machinist uses it.
All engagement percentages
| % thread | Exact hole | Metric drill | Inch equivalent |
|---|---|---|---|
| 50% | 18.376 mm | 18.4 mm | 0.7188" (23/32 drill) |
| 65% | 17.889 mm | 17.9 mm | 0.7031" (45/64 drill) |
| 75% | 17.564 mm | 17.5 mm | 0.6875" (11/16 drill) |
| 85% | 17.240 mm | 17.2 mm | 0.6719" (43/64 drill) |
Which percentage should you actually use?
75% for through-holes in mild steel and aluminium. 65% for blind holes, stainless, titanium and anything where the tap is at risk. 50% for hand-tapping deep holes. The strength you give up going from 75% to 60% is around 5%; the tapping torque you give up is around 30%. In practice the threads almost never fail — the tap does.
75% for through-holes in mild steel and aluminium. 65% for blind holes, stainless, titanium and anything where the tap is at risk. 50% for hand-tapping deep holes. The strength you give up going from 75% to 60% is around 5%; the tapping torque you give up is around 30%. In practice the threads almost never fail — the tap does.