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M12×1.75 Tap Drill Size

The number you came for, then the reasoning behind it.

M12×1.75 tap drill — 75% thread 10.2 mm 10.295 mm exact · nearest inch drill Y (0.4040")

How it's calculated

Tap drill = major diameter − pitch  →  12 − 1.75 = 10.25 mm

The exact 75% figure is major − (pitch × 75 / 76.98). The simple subtract-the-pitch rule lands within a hundredth of a millimetre of it, which is why every machinist uses it.

All engagement percentages

% threadExact hole Metric drill Inch equivalent
50%10.863 mm10.9 mm0.4219" (27/64 drill)
65%10.522 mm10.5 mm0.4130" (Z drill)
75%10.295 mm10.2 mm0.4040" (Y drill)
85%10.068 mm10.1 mm0.3970" (X drill)
Which percentage should you actually use?
75% for through-holes in mild steel and aluminium. 65% for blind holes, stainless, titanium and anything where the tap is at risk. 50% for hand-tapping deep holes. The strength you give up going from 75% to 60% is around 5%; the tapping torque you give up is around 30%. In practice the threads almost never fail — the tap does.

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