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7/8-9 UNC — Full Fastener Spec
ASME B1.1 (Unified) · Unc series · Tap drill, clearance hole, torque, strength and tool sizes — every number on one page.
Tap drill (75% thread)
49/64 (0.7656")
19.5 mm · Clearance hole (normal fit): 0.9380" (15/16) ·
Grade 5 torque: 429 lb-ft dry
Thread dimensions
Major diameter
0.875 "
Threads per inch
9
Pitch
2.822 mm
Pitch diameter
0.8028 "
Minor diameter
0.7547 "
Tensile stress area
0.46173 in²
Tap drill sizes for 7/8-9 UNC
Percent of thread is a trade-off: 75% is the shop default because the last 25% of engagement adds only a few percent of strength while roughly doubling tapping torque. Drop to 50–65% in tough or gummy material, or for blind holes where a snapped tap means scrapping the part.
| Thread engagement | Exact | Inch drill | Nearest metric drill |
|---|---|---|---|
| 50% | 0.8028" | 51/64 (0.7969") | 20.4 mm |
| 65% | 0.7812" | 25/32 (0.7812") | 19.8 mm |
| 75% | 0.7668" | 49/64 (0.7656") | 19.5 mm |
| 85% | 0.7523" | 3/4 (0.7500") | 19.1 mm |
Roll (form) taps need a larger hole than cut taps — add roughly
0.4× the pitch to the 75% cut-tap drill and confirm against your tap maker's chart.
Clearance hole for 7/8-9 UNC
| Fit | Drill | Use |
|---|---|---|
| Close | 0.9060" (29/32) | Located joints, dowel-like alignment |
| Normal | 0.9380" (15/16) | General assembly — use this unless you have a reason not to |
| Loose | 1.0310" (1-1/32) | Weldments, sheet stacks, tolerance build-up |
7/8-9 UNC torque specs
Calculated with the short-form equation T = K · D · F, using K = 0.2 (plain, dry, as-received steel) and a target clamp load of 75% of proof load — the standard preload target for a reusable joint.
| Grade | Dry | Lubricated | Dry (N·m) | Clamp load |
|---|---|---|---|---|
| Grade 2 Low/medium carbon steel, unmarked head | 167 lb-ft | 125 lb-ft | 226 N·m | 11,427 lb |
| Grade 5 Medium carbon Q&T, 3 radial head marks | 429 lb-ft | 322 lb-ft | 582 N·m | 29,435 lb |
| Grade 8 Medium carbon alloy Q&T, 6 radial head marks | 606 lb-ft | 455 lb-ft | 822 N·m | 41,556 lb |
| 18-8 SS 304/18-8 stainless | 202 lb-ft | 152 lb-ft | 274 N·m | 13,852 lb |
The nut factor K dominates this result. Zinc-plated, waxed, anti-seize
and lubricated threads all shift K between roughly 0.10 and 0.25, which is a 2.5×
spread in torque for identical preload. If preload actually matters, torque-to-yield,
angle control or a load-indicating washer beats a torque wrench every time.
Tool sizes
Hex head wrench
1-5/16"
Hex key (socket head)
3/4