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7/16-14 UNC Tap Drill Size

The number you came for, then the reasoning behind it.

7/16-14 UNC tap drill — 75% thread U 0.3680" · 9.3 mm metric equivalent

How it's calculated

Tap drill = major diameter − (0.01299 × %thread) / TPI  →  0.4375 − (0.01299 × 75) / 14 = 0.3679"

The nearest standard drill above that is U at 0.3680".

All engagement percentages

% threadExact hole Inch drill Metric equivalent
50%0.3911"25/64 (0.3906")9.9 mm
65%0.3772"V (0.3770")9.6 mm
75%0.3679"U (0.3680")9.3 mm
85%0.3586"T (0.3580")9.1 mm
Which percentage should you actually use?
75% for through-holes in mild steel and aluminium. 65% for blind holes, stainless, titanium and anything where the tap is at risk. 50% for hand-tapping deep holes. The strength you give up going from 75% to 60% is around 5%; the tapping torque you give up is around 30%. In practice the threads almost never fail — the tap does.

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