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3/8-24 UNF Tap Drill Size

The number you came for, then the reasoning behind it.

3/8-24 UNF tap drill — 75% thread Q 0.3320" · 8.5 mm metric equivalent

How it's calculated

Tap drill = major diameter − (0.01299 × %thread) / TPI  →  0.3750 − (0.01299 × 75) / 24 = 0.3344"

The nearest standard drill above that is Q at 0.3320".

All engagement percentages

% threadExact hole Inch drill Metric equivalent
50%0.3479"S (0.3480")8.8 mm
65%0.3398"R (0.3390")8.6 mm
75%0.3344"Q (0.3320")8.5 mm
85%0.3290"21/64 (0.3281")8.4 mm
Which percentage should you actually use?
75% for through-holes in mild steel and aluminium. 65% for blind holes, stainless, titanium and anything where the tap is at risk. 50% for hand-tapping deep holes. The strength you give up going from 75% to 60% is around 5%; the tapping torque you give up is around 30%. In practice the threads almost never fail — the tap does.

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