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3/4-16 UNF Tap Drill Size

The number you came for, then the reasoning behind it.

3/4-16 UNF tap drill — 75% thread 11/16 0.6875" · 17.5 mm metric equivalent

How it's calculated

Tap drill = major diameter − (0.01299 × %thread) / TPI  →  0.7500 − (0.01299 × 75) / 16 = 0.6891"

The nearest standard drill above that is 11/16 at 0.6875".

All engagement percentages

% threadExact hole Inch drill Metric equivalent
50%0.7094"45/64 (0.7031")18 mm
65%0.6972"45/64 (0.7031")17.7 mm
75%0.6891"11/16 (0.6875")17.5 mm
85%0.6810"11/16 (0.6875")17.3 mm
Which percentage should you actually use?
75% for through-holes in mild steel and aluminium. 65% for blind holes, stainless, titanium and anything where the tap is at risk. 50% for hand-tapping deep holes. The strength you give up going from 75% to 60% is around 5%; the tapping torque you give up is around 30%. In practice the threads almost never fail — the tap does.

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