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#10-24 UNC — Full Fastener Spec
ASME B1.1 (Unified) · Unc series · Tap drill, clearance hole, torque, strength and tool sizes — every number on one page.
Tap drill (75% thread)
#25 (0.1495")
3.8 mm · Clearance hole (normal fit): 0.2210" (#2) ·
Grade 5 torque: 3.54 lb-ft dry
Thread dimensions
Major diameter
0.19 "
Threads per inch
24
Pitch
1.058 mm
Pitch diameter
0.1629 "
Minor diameter
0.1449 "
Tensile stress area
0.01753 in²
Tap drill sizes for #10-24 UNC
Percent of thread is a trade-off: 75% is the shop default because the last 25% of engagement adds only a few percent of strength while roughly doubling tapping torque. Drop to 50–65% in tough or gummy material, or for blind holes where a snapped tap means scrapping the part.
| Thread engagement | Exact | Inch drill | Nearest metric drill |
|---|---|---|---|
| 50% | 0.1629" | #20 (0.1610") | 4.1 mm |
| 65% | 0.1548" | #23 (0.1540") | 3.9 mm |
| 75% | 0.1494" | #25 (0.1495") | 3.8 mm |
| 85% | 0.1440" | #27 (0.1440") | 3.7 mm |
Roll (form) taps need a larger hole than cut taps — add roughly
0.4× the pitch to the 75% cut-tap drill and confirm against your tap maker's chart.
Clearance hole for #10-24 UNC
| Fit | Drill | Use |
|---|---|---|
| Close | 0.2060" (#5) | Located joints, dowel-like alignment |
| Normal | 0.2210" (#2) | General assembly — use this unless you have a reason not to |
| Loose | 0.2380" (B) | Weldments, sheet stacks, tolerance build-up |
#10-24 UNC torque specs
Calculated with the short-form equation T = K · D · F, using K = 0.2 (plain, dry, as-received steel) and a target clamp load of 75% of proof load — the standard preload target for a reusable joint.
| Grade | Dry | Lubricated | Dry (N·m) | Clamp load |
|---|---|---|---|---|
| Grade 2 Low/medium carbon steel, unmarked head | 2.29 lb-ft | 1.72 lb-ft | 3.1 N·m | 723 lb |
| Grade 5 Medium carbon Q&T, 3 radial head marks | 3.54 lb-ft | 2.65 lb-ft | 4.8 N·m | 1,117 lb |
| Grade 8 Medium carbon alloy Q&T, 6 radial head marks | 5 lb-ft | 3.75 lb-ft | 6.77 N·m | 1,577 lb |
| 18-8 SS 304/18-8 stainless | 1.67 lb-ft | 1.25 lb-ft | 2.26 N·m | 525 lb |
The nut factor K dominates this result. Zinc-plated, waxed, anti-seize
and lubricated threads all shift K between roughly 0.10 and 0.25, which is a 2.5×
spread in torque for identical preload. If preload actually matters, torque-to-yield,
angle control or a load-indicating washer beats a torque wrench every time.
Tool sizes
Hex head wrench
3/8"
Hex key (socket head)
5/32