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1/2-20 UNF — Full Fastener Spec

ASME B1.1 (Unified) · Unf series · Tap drill, clearance hole, torque, strength and tool sizes — every number on one page.

Tap drill (75% thread) 29/64 (0.4531") 11.5 mm · Clearance hole (normal fit): 0.5620" (9/16) · Grade 5 torque: 85 lb-ft dry

Thread dimensions

Major diameter
0.5 "
Threads per inch
20
Pitch
1.27 mm
Pitch diameter
0.4675 "
Minor diameter
0.4459 "
Tensile stress area
0.15995 in²

Tap drill sizes for 1/2-20 UNF

Percent of thread is a trade-off: 75% is the shop default because the last 25% of engagement adds only a few percent of strength while roughly doubling tapping torque. Drop to 50–65% in tough or gummy material, or for blind holes where a snapped tap means scrapping the part.

Thread engagementExactInch drillNearest metric drill
50%0.4675"15/32 (0.4688")11.9 mm
65%0.4578"29/64 (0.4531")11.6 mm
75%0.4513"29/64 (0.4531")11.5 mm
85%0.4448"7/16 (0.4375")11.3 mm
Roll (form) taps need a larger hole than cut taps — add roughly 0.4× the pitch to the 75% cut-tap drill and confirm against your tap maker's chart.

Clearance hole for 1/2-20 UNF

FitDrillUse
Close0.5310" (17/32)Located joints, dowel-like alignment
Normal0.5620" (9/16)General assembly — use this unless you have a reason not to
Loose0.6090" (39/64)Weldments, sheet stacks, tolerance build-up

1/2-20 UNF torque specs

Calculated with the short-form equation T = K · D · F, using K = 0.2 (plain, dry, as-received steel) and a target clamp load of 75% of proof load — the standard preload target for a reusable joint.

GradeDryLubricatedDry (N·m)Clamp load
Grade 2
Low/medium carbon steel, unmarked head
55 lb-ft41.2 lb-ft74.5 N·m6,598 lb
Grade 5
Medium carbon Q&T, 3 radial head marks
85 lb-ft63.7 lb-ft115 N·m10,197 lb
Grade 8
Medium carbon alloy Q&T, 6 radial head marks
120 lb-ft90 lb-ft163 N·m14,395 lb
18-8 SS
304/18-8 stainless
40 lb-ft30 lb-ft54.2 N·m4,798 lb
The nut factor K dominates this result. Zinc-plated, waxed, anti-seize and lubricated threads all shift K between roughly 0.10 and 0.25, which is a 2.5× spread in torque for identical preload. If preload actually matters, torque-to-yield, angle control or a load-indicating washer beats a torque wrench every time.

Tool sizes

Hex head wrench
3/4"
Hex key (socket head)
3/8

Deeper on 1/2-20 UNF