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1-12 UNF Tap Drill Size

The number you came for, then the reasoning behind it.

1-12 UNF tap drill — 75% thread 59/64 0.9219" · 23.3 mm metric equivalent

How it's calculated

Tap drill = major diameter − (0.01299 × %thread) / TPI  →  1.0000 − (0.01299 × 75) / 12 = 0.9188"

The nearest standard drill above that is 59/64 at 0.9219".

All engagement percentages

% threadExact hole Inch drill Metric equivalent
50%0.9459"61/64 (0.9531")24 mm
65%0.9296"59/64 (0.9219")23.6 mm
75%0.9188"59/64 (0.9219")23.3 mm
85%0.9080"29/32 (0.9062")23.1 mm
Which percentage should you actually use?
75% for through-holes in mild steel and aluminium. 65% for blind holes, stainless, titanium and anything where the tap is at risk. 50% for hand-tapping deep holes. The strength you give up going from 75% to 60% is around 5%; the tapping torque you give up is around 30%. In practice the threads almost never fail — the tap does.

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