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1-1/8-12 UNF Tap Drill Size

The number you came for, then the reasoning behind it.

1-1/8-12 UNF tap drill — 75% thread 67/64 1.0469" · 26.5 mm metric equivalent

How it's calculated

Tap drill = major diameter − (0.01299 × %thread) / TPI  →  1.1250 − (0.01299 × 75) / 12 = 1.0438"

The nearest standard drill above that is 67/64 at 1.0469".

All engagement percentages

% threadExact hole Inch drill Metric equivalent
50%1.0709"69/64 (1.0781")27 mm
65%1.0546"67/64 (1.0469")27 mm
75%1.0438"67/64 (1.0469")26.5 mm
85%1.0330"33/32 (1.0312")26 mm
Which percentage should you actually use?
75% for through-holes in mild steel and aluminium. 65% for blind holes, stainless, titanium and anything where the tap is at risk. 50% for hand-tapping deep holes. The strength you give up going from 75% to 60% is around 5%; the tapping torque you give up is around 30%. In practice the threads almost never fail — the tap does.

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