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1-1/4-12 UNF Tap Drill Size

The number you came for, then the reasoning behind it.

1-1/4-12 UNF tap drill — 75% thread 75/64 1.1719" · 29.5 mm metric equivalent

How it's calculated

Tap drill = major diameter − (0.01299 × %thread) / TPI  →  1.2500 − (0.01299 × 75) / 12 = 1.1688"

The nearest standard drill above that is 75/64 at 1.1719".

All engagement percentages

% threadExact hole Inch drill Metric equivalent
50%1.1959"77/64 (1.2031")30.5 mm
65%1.1796"75/64 (1.1719")30 mm
75%1.1688"75/64 (1.1719")29.5 mm
85%1.1580"37/32 (1.1562")29.5 mm
Which percentage should you actually use?
75% for through-holes in mild steel and aluminium. 65% for blind holes, stainless, titanium and anything where the tap is at risk. 50% for hand-tapping deep holes. The strength you give up going from 75% to 60% is around 5%; the tapping torque you give up is around 30%. In practice the threads almost never fail — the tap does.

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